Semi Synthetic Machining Fluid

Semi Synthetic Machining Fluid is a water-soluble metalworking fluid formulated from highly refined base oils, synthetic esters, emulsification systems, and functional additives, achieving a balance between cooling and lubrication performance.

Cooling and Thermal Control Performance: Effectively reduces the temperature of the cutting zone during high-speed cutting, minimizing the risk of thermal deformation. Under typical steel machining conditions, it can reduce tool thermal load by approximately 10%–20% (based on continuous machining test environments).

Lubrication and Tool Protection: Extreme pressure additives form a stable lubricating film at the tool-workpiece contact interface, reducing the coefficient of friction, thereby reducing tool wear and improving workpiece surface finish.

High Pressure, Low Foaming Stability: Suitable for 8–20 bar high-pressure internal cooling systems, maintaining stable low-foaming operation, reducing the risk of cavitation, and ensuring stable pump system efficiency.

Microbial Control and Service Life: Utilizing a biologically stable system, under standard maintenance conditions (filtration + regular replenishment), it can extend the working fluid's service life by approximately 30%–50%, reducing downtime costs associated with frequent fluid changes.

Clean Machining and System Maintenance: Possesses excellent oil separation capabilities, effectively separating guideway oil from external contaminant oil, reducing sludge buildup, and decreasing the frequency of machine tool cleaning.

Best Fit: 24-hour continuous CNC machining production line; mass production of automotive parts; medium-load metalworking center

Suitable: General machining plant; mixed material machining environment

Conditional Use: Machining of highly sensitive aluminum alloys (requires special model); high-load grinding processes (special grinding fluid recommended)

Not Recommended: Machining of magnesium alloys (chemical reaction risk); ultra-heavy-duty plastic forming processes

Under standard usage conditions, this product can bring the following cost optimizations to the factory:

Tool wear reduced by approximately 10%–25% (depending on materials and operating conditions)

Cutting fluid replacement cycle extended to 6–12 months

Reduced downtime for cleaning, increasing equipment utilization

Reduced wastewater treatment costs (significantly reduced environmental treatment expenses)

Improved machining consistency and yield

Recommended Concentration: 5%–10%
Light Load Machining: 5%–7%
Medium-High Load Machining: 7%–10%

Preparation Method (Standard Process)

Please follow the "O.I.L. principle": Slowly add the concentrate to water while continuously stirring to avoid back emulsification, which can lead to performance degradation.

Water Quality Requirements
It is recommended to use industrial water with a hardness of ≤400 ppm. For hard water environments, softened or deionized water is recommended.

Storage Conditions
Store in a cool environment at 5°C–35°C, avoiding direct sunlight.

ISO 9001:2015 Quality Management System

Batch Traceability System

Pre-shipment Testing Items:
pH Stability
Rust Resistance (IP287)
Foaming Performance (ASTM D892)

Appearance and Density Testing

Laboratory Support for In-Use Liquid Analysis (pH / Microbiology / Concentration)

Formulation complies with REACH environmental regulations (SVHC-free)

RoHS-compliant formulation design

GHS-standard MSDS (multilingual versions) provided

Complete TDS technical documentation for global customs clearance

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