Full Synthetic Grinding Fluid

Full Synthetic Grinding Fluid

This product is used in high-load precision grinding systems, providing stable cooling, lubrication, and cleaning performance, optimizing machining consistency and total cost of ownership (TCO).
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Description

Product Introduction


This product is used in high-load precision grinding systems, providing stable cooling, lubrication, and cleaning performance, optimizing machining consistency and total cost of ownership (TCO).

 

Performance


Highly Efficient Cooling, Reduced Thermal Deformation: The fully synthetic, high-flow system rapidly removes heat, reducing workpiece thermal deformation by approximately 10%–20% (depending on operating conditions) during continuous grinding.

 

Stable Lubrication, Reduced Grinding Wheel Wear: The polar lubricating film reduces direct metal-to-metal contact, lowering grinding wheel wear by approximately 15%–30%.

 

Low-Fogging Operation, Suitable for High-Speed ​​Systems: The low-foaming system is suitable for circulation systems ≥20 bar, reducing the risk of cavitation and fluid interruption.

 

Long-Life Bio-Stability: The mineral oil-free formulation reduces bacterial growth, extending tank life by 30%–50%.

 

High Surface Quality Stability: Reduces burns and chatter marks, improves Ra value consistency, and enhances batch stability.

 

Applications

 

Standard Compatible Processes: Cylindrical Grinding, Surface Grinding, Centerless Grinding, CNC High-Precision Grinding

 

Applicable Materials: Bearing Steel, Tool Steel, Alloy Steel, Cast Iron

 

Unapplicable Materials: Aluminum Alloy (Discoloration Risk), Copper and Copper Alloys (Oxidation Risk), Carbide (Test Required)

 

Technical Data Sheet

 

Project

Typical Value

Standard

Appearance

Clear liquid

Visual

pH (5%)

8.5–9.5

ASTM E70

Density (20°C)

1.02–1.08 g/cm³

ASTM D4052

Dilution Ratio

3%–8%

Recommended

Corrosion Protection

Pass (Steel/Cast iron)

ASTM D4627

Foaming

Low foam (<10 ml)

ASTM D892

Water Hardness

50–400 ppm

Internal

Shelf Life

12–24 months

Sealed storage

 

Usage and Maintenance

 

Concentration Control: Light load: 3%–5% Heavy load: 6%–8%

 

Concentration Management: Refractometer detection: Actual concentration = Reading × 1.5

 

Liquid Preparation Method: Add water first, then add the liquid, stirring thoroughly to avoid local instability.

 

System Maintenance: It is recommended to use paper tape/magnetic filter to reduce metal debris circulation contamination.

 

Comparative Advantages

 

Compared to semi-synthetic fluids: Greater biological stability, longer service life, and lower maintenance frequency.

 

Compared to mineral oils: Higher cooling efficiency and better workpiece cleanliness.

 

Overall Value: Reduced fluid change costs, tool wear, and maintenance costs, resulting in a total cost reduction of approximately 20%–40%.

 

Quality & Supply


Production Capacity: Supports long-term, stable bulk supply, suitable for OEM and wholesale purchases.

 

Batch Consistency: Each batch is tested for pH, foaming, and rust prevention performance to ensure stability.

 

Compliance Documentation: Provides SDS (GHS), COA, and REACH declarations (on demand).

 

Packaging and Delivery

Packaging and Delivery

Standard Packaging
20L / 200L / 1000L IBC

Delivery Time
7–15 working days (standard order)

Container Capacity
20GP: Approx. 80 drums
40HQ: Approx. 160 drums

 

Technical Support


Process Support: Provides suggestions on concentration, equipment, and water quality matching.

 

Problem Analysis: Supports diagnosis of foaming, corrosion, and degradation issues.

 

Long-Term Optimization: Supports continuous process optimization solutions.

 

FAQ

 

Q: Is it suitable for aluminum?

A: Not recommended. Testing or custom formulation is required if necessary.

Q: Is it environmentally friendly?

A: Complies with mainstream industrial environmental requirements. SDS/REACH is available.

Q: Does it support sample testing?

A: Small sample testing is supported.

Q: What is the MOQ?

A: Flexible MOQ is available for trial orders and wholesale purchases.

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