Product Introduction
This product is used in high-load precision grinding systems, providing stable cooling, lubrication, and cleaning performance, optimizing machining consistency and total cost of ownership (TCO).
Performance
Highly Efficient Cooling, Reduced Thermal Deformation: The fully synthetic, high-flow system rapidly removes heat, reducing workpiece thermal deformation by approximately 10%–20% (depending on operating conditions) during continuous grinding.
Stable Lubrication, Reduced Grinding Wheel Wear: The polar lubricating film reduces direct metal-to-metal contact, lowering grinding wheel wear by approximately 15%–30%.
Low-Fogging Operation, Suitable for High-Speed Systems: The low-foaming system is suitable for circulation systems ≥20 bar, reducing the risk of cavitation and fluid interruption.
Long-Life Bio-Stability: The mineral oil-free formulation reduces bacterial growth, extending tank life by 30%–50%.
High Surface Quality Stability: Reduces burns and chatter marks, improves Ra value consistency, and enhances batch stability.
Applications
Standard Compatible Processes: Cylindrical Grinding, Surface Grinding, Centerless Grinding, CNC High-Precision Grinding
Applicable Materials: Bearing Steel, Tool Steel, Alloy Steel, Cast Iron
Unapplicable Materials: Aluminum Alloy (Discoloration Risk), Copper and Copper Alloys (Oxidation Risk), Carbide (Test Required)
Technical Data Sheet
|
Project |
Typical Value |
Standard |
|
Appearance |
Clear liquid |
Visual |
|
pH (5%) |
8.5–9.5 |
ASTM E70 |
|
Density (20°C) |
1.02–1.08 g/cm³ |
ASTM D4052 |
|
Dilution Ratio |
3%–8% |
Recommended |
|
Corrosion Protection |
Pass (Steel/Cast iron) |
ASTM D4627 |
|
Foaming |
Low foam (<10 ml) |
ASTM D892 |
|
Water Hardness |
50–400 ppm |
Internal |
|
Shelf Life |
12–24 months |
Sealed storage |
Usage and Maintenance
Concentration Control: Light load: 3%–5% Heavy load: 6%–8%
Concentration Management: Refractometer detection: Actual concentration = Reading × 1.5
Liquid Preparation Method: Add water first, then add the liquid, stirring thoroughly to avoid local instability.
System Maintenance: It is recommended to use paper tape/magnetic filter to reduce metal debris circulation contamination.
Comparative Advantages
Compared to semi-synthetic fluids: Greater biological stability, longer service life, and lower maintenance frequency.
Compared to mineral oils: Higher cooling efficiency and better workpiece cleanliness.
Overall Value: Reduced fluid change costs, tool wear, and maintenance costs, resulting in a total cost reduction of approximately 20%–40%.
Quality & Supply
Production Capacity: Supports long-term, stable bulk supply, suitable for OEM and wholesale purchases.
Batch Consistency: Each batch is tested for pH, foaming, and rust prevention performance to ensure stability.
Compliance Documentation: Provides SDS (GHS), COA, and REACH declarations (on demand).
Packaging and Delivery
Packaging and Delivery
Standard Packaging
20L / 200L / 1000L IBC
Delivery Time
7–15 working days (standard order)
Container Capacity
20GP: Approx. 80 drums
40HQ: Approx. 160 drums
Technical Support
Process Support: Provides suggestions on concentration, equipment, and water quality matching.
Problem Analysis: Supports diagnosis of foaming, corrosion, and degradation issues.
Long-Term Optimization: Supports continuous process optimization solutions.
FAQ
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